I did a complete teardown on my PPS in anticipation of sending the gun back to Walther to repair a broken trigger safety tab. I've always wanted to do a complete teardown, but I was afraid after hearing the PPS is among the more challenging semiautos to reassemble, so my insurance was that I could send the 'basketcase' to Walther if I was unable to reassemble it in working order.
Well no one lied about it being a *****. That certainly is true, and the first time I reassembled it, I put the "sear housing pin, right" (12.5) in the wrong of two holes (the upper rather than the correct lower). By the second time around the reassembly wasn't as bad by half.
I polished basically every friction point, including the decocker, the 'retainer', the trigger bar guide, trigger bar, disconnector, and frame contact points. The result is ++ satisfactory. Very smooth takeup and then a smooth crisp break at about 5.5lbs, just guessing by feel. I hope to borrow a trigger pull gauge at some point to check.
Anyone attempting this, be forewarned. It is not impossible, but the decocker spring is miniscule, and if you take this gun apart be sure to do it in a well-lit area were tiny parts won't disappear if they should fall on the floor. I was lucky enough to find the spring a few times when it flew across the room. Getting it in place while assembling the sear into the frame is probably the hardest part.
Edit: There is another tiny part that one must be very cognizant of, the left side sear to frame pin. It is so small that one can take out the sear and lose it without even knowing it was there in the first place. Don't ask me how I know. ; )
Also when reassembling, be careful not to over flex the frame, or bear down too hard on the breakdown spring when reinserting the front pin, and just be as gentle as possible with everything.